Gussets and gores have been used to make clothing fit since the middle ages, and that's the way I do it today. Not only do they give tunics an authentic period look, they also give you a comfortable, full range of motion in your arms. I add side gores to every tunic, the center one is optional, but helpful for ladies (due to shoulder to hip ratio)....fluffier guys, or those who just like the look of a fuller tunic.
For fabric, linen is the go-to. there's just nothing else like it. If you live where it gets super cold, wool can be nice as well.
Currently all of my tunics are made to order. I hope to get some ready-to-wear stocked in my shop as soon as I finish the custom stuff I'm working on.
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